(11-17-2021, 12:36 AM)jwhat Wrote: Hi Weblacky & Megaimg,
my Fuel has a:
- PSU 430W: - SGI PN 060-0140-004 Rev B, Model GM430WTXW01SSV (from NMB Technologies - Made in Thailand)
As it is making noise when machine is powered off, I have turned it off from power (as per Weblacky's recommendation) and will take it out and do visual inspection to see if it has obvious signs of pending failure.
I will then access if I should "re-cap" or replace.
I actually have a Sparkle (untested) I got from eBay, but it is not SGI version and would likely need re-cap as well.
I also have a Mac (Dyna Comp Inc) power supply that has died and it also needs a re-cap...
This electronics repair stuff is not my favourite things, I have am terrible solderer with limited space and getting bit is not easy in oz.
Cheers from Oz,
jwhat/John.
I can almost promise you...there are never signs of the cap failure..until they fail. I've never "seen" a failed cap in that all failed caps look 100% to me unless they were like 30 years old...then I've seen them dump out the bottom. But moden caps...they all "look" fine to me...but still need removal.
You need a STRONG soldering iron to do snap-on terminal caps (what most HV Filter caps use). However you COULD try using a soldering GUN from like the 80's, when that was a thing. What I recommend is you experiment. Show me the large filter cap label markings. Get leaded electronics solder (NOT PLUMBING SOLDER, it's acidic!). Take the PSU apart enough to get to the HV cap(s). ADD leaded solder to big cap legs while heating with soldering gun, switch back and forth between the terminals for the huge Cap, once they appear molten (~5 seconds), keep heat on one of the cap legs and gently rock the cap (leverage), switch the soldering gun to the other leg, rock the other way, gently. You'll eventually see tiny movement. Note this CAN damage the board (I've had that happen ONCE but it's fixable) by tearing out a via. But if done right, it's easy.
Keep swapping the heat gun on each leg, keep gently rocking, you'll hear a stretching sound when it moves. Once you see a small progress where the leg slightly draws inward and the cap moves more. Heat the other side, gently leverage the cap in the opposite direction, see progress. Remove heat while keeping the cap at the progressed, tilted, position. When the solder cools enough the leg won't move back through it's hole, go to the other side and do it again. You're waiting like 3 seconds for cooling, not completely cool, cool enough where the leg doesn't move.
You're CLIMBING/WALKING up the holes by melting then just as it solidifies enough to prevent the cap leg from failing back through (losing progress), you switch sides. You end up rocking the cap completely out while the holes for the terminals/legs are completely filled with solder (molten). As the legs move inward you'll need to ADD more solder to take up the space.
If you hurry too much you'll leverage out a PCB Via (not good). So go SLOWLY, see/feel the difference, when rocking the cap, between a molten (and movable leg) versus a hot but solidified leg, experiment a little.
Once you're actually removed the cap you can test if you removed a Via by melting the solder on the freed cap legs...if there is a Ring that doesn't melt...you pulled the via out...you need to melt the leg and use tweezers and SAVE that ring to reinsert into the board! If the leg solder melts completely smooth and forms a fat leg...no rings or oddities, great you got it right!
The original holes will be FULL of solder, but they are HUGE. The trick there is, take it outside and either use an air compressor or if you're feeling strong, your breath, and reheat the hole (add new solder if you need something for the soldering gun to touch), then when you've heated it good and molten, just get within about 4-5 inches and blow, hard, at the hole...the molten solder will fling out! Clearing the hole. This only works on those very large holes those HV caps got into! If the hole doesn't clear completely, reheat and ADD solder to refill it, then try again!
Now you can MEASURE the dimensions (Height, width/diameter, ~leg spacing) of the cap with calipers. In mm, please let me know what it is, I can try to find you a good sub. Then you an order new HV cap(s), place them in the same polarity (orientation of legs in holes) as the original cap (TAKE PICTURES BEFORE YOUR WORK).
Then when you get new caps you can reinstall them in the cleared holes, add solder and use that same soldering gun to flow it, completely but quickly.
That would do A LOT. Yes, the other caps should eventually be replaced. But chances are good the whine will be gone and the filtering will be MUCH improved. This may buy time...how much...unknown but it's a big initial replacement...which is good it itself. That MAY give you the confidence to go further but the biggest issue with modern PSU is you really NEED a desoldering sucking gun for moden PCB caps and the wires and caps will be intertwined and it's easy to met wires while working. The big cap are just so big that a soldering GUN will work on them...not much of anything else.
Also Fuel won't be too long in my list. I realize we're in different countries but we'll figure something out. In the meantime I'd just get a Fuel adapter and a USED supply that tests good in a PC for a few days of test and you're good for a few years.
Let me know what you end up trying :-)
Oh, I should also mention, PSUs have a white silicone stabilizer inside them that glues things together. The trick with that stuff is using a hot knife (or a heated/dull exacto blade) and melting through it. It melts around 400F (little to NO smoke!). You may have to "cut" your HV caps out of it. It's mainly used for shipping and transport. You don't NEED it for actual use...just bumps and movement (like in the shipping container). So you'll need a plan if you see that stuff on your HV caps, it needs to be melted apart (like slicing through a cake with icing).