The start of a LONG Fuel repair thread...
#75
RE: The start of a LONG Fuel repair thread...
Okay...the Fuel is back together with it's repaired fan header on Mainboard, new V10 graphics, existing PIMM, full 2GB of RAM, and original 18.2 HDD.  She all runs right into Irix, no issues detected  
Joy

I do still need to fix the fuel door latch that's broken off but that's underway right now, so I may post about that...or use another thread for that info.

Code:
SGI SN1 L1 Controller

Firmware Image B: Rev. 1.48.1, Built 01/22/2007 11:34:20

001a01-L1>env

Environmental monitoring is enabled and running.



Description    State       Warning Limits     Fault Limits       Current

-------------- ----------  -----------------  -----------------  -------

           12V   Wait Pwr  10%  10.80/ 13.20  20%   9.60/ 14.40    0.188

        12V IO   Wait Pwr  10%  10.80/ 13.20  20%   9.60/ 14.40    0.188

            5V   Wait Pwr  10%   4.50/  5.50  20%   4.00/  6.00    0.104

          3.3V   Wait Pwr  10%   2.97/  3.63  20%   2.64/  3.96    0.688

          2.5V   Wait Pwr  10%   2.25/  2.75  20%   2.00/  3.00    0.000

          1.5V   Wait Pwr  10%   1.35/  1.65  20%   1.20/  1.80    0.000

        5V AUX   Wait Pwr  10%   4.50/  5.50  20%   4.00/  6.00    5.044

      3.3V AUX   Wait Pwr  10%   2.97/  3.63  20%   2.64/  3.96    3.302

PIMM 12V BIAS   Wait Pwr  10%  10.80/ 13.20  20%   9.60/ 14.40    0.188

          SRAM   Wait Pwr  10%   2.25/  2.75  20%   2.00/  3.00    0.221

          VCPU   Wait Pwr  10%   1.13/  1.38  20%   1.00/  1.50    0.014

     PIMM 1.5V   Wait Pwr  10%   1.35/  1.65  20%   1.20/  1.80    0.000

PIMM 3.3V AUX   Wait Pwr  10%   2.97/  3.63  20%   2.64/  3.96    3.285

   PIMM 5V AUX   Wait Pwr  10%   4.50/  5.50  20%   4.00/  6.00    5.018

  XIO 12V BIAS   Wait Pwr  10%  10.80/ 13.20  20%   9.60/ 14.40    0.188

        XIO 5V   Wait Pwr  10%   4.50/  5.50  20%   4.00/  6.00    0.104

      XIO 2.5V   Wait Pwr  10%   2.25/  2.75  20%   2.00/  3.00    0.000

  XIO 3.3V AUX   Wait Pwr  10%   2.97/  3.63  20%   2.64/  3.96    3.302



Description     State       Warning RPM  Current RPM

--------------- ----------  -----------  -----------

FAN  0  EXHAUST   Wait Pwr          920            0

FAN  1       HD   Wait Pwr         1560            0

FAN  2      PCI   Wait Pwr         1120            0

FAN  3    XIO 1   Wait Pwr         1600            0

FAN  4    XIO 2   Wait Pwr         1600            0

FAN  5       PS   Wait Pwr         1349            0



                              Advisory   Critical   Fault      Current     

Description       State       Temp       Temp       Temp       Temp      

----------------- ----------  ---------  ---------  ---------  --------- 

0 NODE 0           Wait Pwr    [Autofan Control]    80C/176F   12C/ 53F

1 NODE 1           Wait Pwr    [Autofan Control]    80C/176F   12C/ 53F

2 NODE 2           Wait Pwr    [Autofan Control]    80C/176F   12C/ 53F

3 PIMM             Wait Pwr    [Autofan Control]    80C/176F   12C/ 53F

4 ODYSSEY          Wait Pwr    [Autofan Control]    80C/176F   12C/ 53F

5 BEDROCK          Wait Pwr  Not currently available



001a01-L1>INFO: 001a01 will power up system in  5 seconds...

INFO: 001a01 powering up the system.


entering console mode  001a01 CPU0, <CTRL_T> to escape to L1
Starting PROM Boot process 


IP35 PROM SGI Version 6.210  built 02:33:51 PM Aug 26, 2004
Running in DDR mode
Testing/Initializing memory ...............        DONE
Copying PROM code to memory ...............        DONE
Discovering local IO ......................        DONE
Discovering NUMAlink connectivity .........        
Local hub NUMAlink is down.
*** Local network link down
DONE
Found 1 objects (1 hubs, 0 routers) in 5900 usec
Waiting for peers to complete discovery....        DONE
No other nodes present; becoming global master
Global master is /hw/rack/001/bay/01
\\\\Intializing any CPUless nodes..............        \\DONE
\Checking partitioning information .........        DONE
No other nodes present; becoming partition master
\Loading BASEIO prom .......................        DONE

BASEIO PROM Monitor SGI Version 6.210  built 02:30:38 PM Aug 26, 2004 (BE64)
1 CPUs on 1 nodes found.
Automatic update of PROM environment disabled

PS/2 Keyboard & Mouse diagnostics
    Found mouse on port 0
    Found keyboard on port 1
PS/2 Keyboard & Mouse diagnostics passed

Graphics diagnostics

Odyssey board #0 found on nasid 0
Running Odyssey xtalk sanity diag...
        Board version 1 - Buzz revision 2B
        On board sdram size: 32 Mb
        Cas latency: CAS 3
        2 banks by sdram module
Running Odyssey Buzz registers diag...
Device passed diagnostics

Installing PROM Device drivers ............            
Base I/O Ethernet set to /dev/ethernet/ef0
Installing Graphics Console...
graphics install: searching for pipe 0

Walking SCSI Adapter 0, (pci id 1)
1+ Device Vendor Product: QUANTUM ATLAS10K2-TY184L
2- 3- 4- 5- 6- 7- 8- 9- 10- 11- 12- 13- 14- 15- = 1 device(s)


Walking SCSI Adapter 1, (pci id 1)
1- 2- 3- 4- 5- 6+ Device Vendor Product: TOSHIBA DVD-ROM SD-M1711
7- 8- 9- 10- 11- 12- 13- 14- 15- = 1 device(s)

Initializing PROM Device drivers ..........             DONE


escaping to L1 system controller

001a01-L1>l1

L1 command processor engaged, <CTRL-D> to exit.

001a01-L1>env

Environmental monitoring is enabled and running.



Description    State       Warning Limits     Fault Limits       Current

-------------- ----------  -----------------  -----------------  -------

           12V    Enabled  10%  10.80/ 13.20  20%   9.60/ 14.40   11.938

        12V IO    Enabled  10%  10.80/ 13.20  20%   9.60/ 14.40   12.063

            5V    Enabled  10%   4.50/  5.50  20%   4.00/  6.00    5.070

          3.3V    Enabled  10%   2.97/  3.63  20%   2.64/  3.96    3.354

          2.5V    Enabled  10%   2.25/  2.75  20%   2.00/  3.00    2.470

          1.5V    Enabled  10%   1.35/  1.65  20%   1.20/  1.80    1.466

        5V AUX    Enabled  10%   4.50/  5.50  20%   4.00/  6.00    5.018

      3.3V AUX    Enabled  10%   2.97/  3.63  20%   2.64/  3.96    3.302

PIMM 12V BIAS    Enabled  10%  10.80/ 13.20  20%   9.60/ 14.40   12.000

          SRAM    Enabled  10%   2.25/  2.75  20%   2.00/  3.00    2.509

          VCPU    Enabled  10%   1.13/  1.38  20%   1.00/  1.50    1.255

     PIMM 1.5V    Enabled  10%   1.35/  1.65  20%   1.20/  1.80    1.495

PIMM 3.3V AUX    Enabled  10%   2.97/  3.63  20%   2.64/  3.96    3.285

   PIMM 5V AUX    Enabled  10%   4.50/  5.50  20%   4.00/  6.00    5.018

  XIO 12V BIAS    Enabled  10%  10.80/ 13.20  20%   9.60/ 14.40   11.875

        XIO 5V    Enabled  10%   4.50/  5.50  20%   4.00/  6.00    5.070

      XIO 2.5V    Enabled  10%   2.25/  2.75  20%   2.00/  3.00    2.470

  XIO 3.3V AUX    Enabled  10%   2.97/  3.63  20%   2.64/  3.96    3.302



Description     State       Warning RPM  Current RPM

--------------- ----------  -----------  -----------

FAN  0  EXHAUST    Enabled          920         1180

FAN  1       HD    Enabled         1560         2149

FAN  2      PCI    Enabled         1120         1534

FAN  3    XIO 1    Enabled         1600         2163

FAN  4    XIO 2    Enabled         1600         2020

FAN  5       PS    Enabled         1349         2122



                              Advisory   Critical   Fault      Current     

Description       State       Temp       Temp       Temp       Temp      

----------------- ----------  ---------  ---------  ---------  --------- 

0 NODE 0            Enabled    [Autofan Control]    80C/176F   16C/ 60F

1 NODE 1            Enabled    [Autofan Control]    80C/176F   14C/ 57F

2 NODE 2            Enabled    [Autofan Control]    80C/176F   12C/ 53F

3 PIMM              Enabled    [Autofan Control]    80C/176F   20C/ 68F

4 ODYSSEY           Enabled    [Autofan Control]    80C/176F   13C/ 55F

5 BEDROCK           Enabled    [Autofan Control]    85C/185F   16C/ 60F



001a01-L1>


001a01-L1>pwr

Supply          State Voltage    Margin  Value

--------------  ----- ---------  ------- -----

           12V     on   11.938V      N/A

        12V IO     NC   12.000V      N/A

            5V     NC    5.070V      N/A

          3.3V     NC    3.354V   normal     0

          2.5V     on    2.470V   normal     0

          1.5V     NC    1.466V   normal     0

        5V AUX     NC    5.018V      N/A

      3.3V AUX     NC    3.285V      N/A

PIMM 12V BIAS     NC   12.000V      N/A

          SRAM     NC    2.509V   normal     0

          VCPU     on    1.255V   normal   117

     PIMM 1.5V     NC    1.495V   normal     0

PIMM 3.3V AUX     NC    3.285V      N/A

   PIMM 5V AUX     NC    4.992V      N/A

  XIO 12V BIAS     NC   11.875V      N/A

        XIO 5V     NC    5.070V      N/A

      XIO 2.5V     on    2.470V   normal     0

  XIO 3.3V AUX     NC    3.302V      N/A

001a01-L1>

001a01 ATTN: Power Down: issue 'pwr d' again to immediately power down.


So she's fixed!

Now when I bent back the case metal it made it harder to insert my V10 card...cannot even easily get it out anymore...not sure why...so I'll likely wait until I'm doing my Tezro and re-test my original V10 card...I know sucks waiting...but whatever...I'm happy and maybe the card works...maybe not.  I've not touched the original PSU as I plan to get to Fuel PSU after I finish with Tezro and get through Octane...so it's on the waiting list!  Right now I'm using a Fuel ATX Adapter and 700W FSP PSU.


I may add to this thread, but I'll consider this completed as the system has no more issues, appears fully functional, boots all the way to graphics, what more did I expect?


So I'll summarize the issues for those that don't want to read the entire posting.

System arrived with heavy dents, advertised as DEAD by the seller.

System had a shorted graphics card with a shorted DS1780 IC (ENV monitoring)  Attempted to fix the card by installing a NEW DS1780 IC and got ENV monitoring back online but there was an additional short on the 12V XIO Bias and I ending up buying a new V10 card...but I didn't know it wasn't booting for other reasons after ENV was fixed! So I put a used V10 in it...nothing changed...kept the new V10 from that point on.

I couldn't get to the main console (I thought the L1 was stopping me with a error message that said "pre-power check failed"). Turns out that some Fuels have Serial 1 output their console with the internal header outputing L1.  Once I found that out I plugged into both serial ports and got the output.  I found that I was dumping to POD due to "invalid NVRAM DATA", I'd never gotten this output before so had I seen this I might have held off buying the graphics card, but oh well.

This error clearly means my SNAPHAT battery was dead, I order the bigger snaphat and plugged it in, re-inited.  Now the system would actually get farther and also the console and the L1 were now on the same internal header port!

But then I saw a register error and a memory initialization error.

The original owner had obviously seen this issue because they used a DIMM layout that couldn't have been legal...but worked due to the fact that DIMM3 memory sizing wasn't working.  The original DIMMs were 256MB, 256MB, 512MB, 256MB.  

This worked because the PROM assumed DIMM3 was 256MB and made an error about it...didn't matter what module, of any size, you inserted.  So I removed the mainboard and cleaned the legs of all the ICs under it, and inserted 4 x 512MB of DIMMs I already owned from my Tezro (prior to memory upgrade years ago). When it booted it instantly complained about DIMM1 being gone and stopped.  This wasn't good, so I reinstalled the same DIMMs again and this time got BACK everything but DIMM3 being fully recognized.  I then decided to reinstall and wiggle and push the DIMMs to cause the contacts some scratching movement (I do this on PCs as well to confirm seating).  After that...ALL MEMORY TESTS PASSED!  All 2GB seen...I won't be upgrading to more (why bother?) so I'm happy.

The HDD bay fan header on the mainboard was loose and not locking when I got it, the lock tab soon fell off.  I ordered a common molex KK series 3 post 2.54mm locking header and desoldered the old one and soldered the new one in.  

I've now reassembled everything and booted.  I also upgraded the L1 firmware to version 1.48 (last patched version).

So that along with those items, the HDD wasn't jumpered for ID correctly (conflicted with mainboard ID) and the optical drive was not placed correctly the last connector on the ribbon (causing some SCSI noise).

Original SCSI SGI HDD worked fine, loaded irix 6.5.30 via optical drive (I have official media for that version).

So those were the many problems.  She's running well now and I'm going to try to shine her up and put her up with the other systems and move on!

Thanks to everyone who participated and gave their thoughts.  I'll start more threads as I go with repairs.

Fuel

Remember to have fun!
(This post was last modified: 12-07-2021, 04:52 AM by weblacky. Edit Reason: Fuel door latch not mentioned. )
weblacky
I play an SGI Doctor, on daytime TV.

Trade Count: (10)
Posts: 1,716
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Location: Seattle, WA
Find Reply
12-07-2021, 04:47 AM


Messages In This Thread
The start of a LONG Fuel repair thread... - by weblacky - 10-22-2021, 05:26 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 10-22-2021, 06:21 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 10-22-2021, 06:34 AM
RE: The start of a LONG Fuel repair thread... - by indigofan - 10-22-2021, 01:34 PM
RE: The start of a LONG Fuel repair thread... - by Raion - 10-22-2021, 01:41 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 10-22-2021, 03:57 PM
RE: The start of a LONG Fuel repair thread... - by Shiunbird - 10-22-2021, 08:27 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 10-29-2021, 03:05 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 10-29-2021, 08:42 PM
RE: The start of a LONG Fuel repair thread... - by jwhat - 10-29-2021, 10:15 PM
RE: The start of a LONG Fuel repair thread... - by Raion - 10-29-2021, 10:36 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 10-29-2021, 10:46 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 10-31-2021, 05:28 AM
RE: The start of a LONG Fuel repair thread... - by Raion - 10-31-2021, 05:36 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 10-31-2021, 05:55 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-01-2021, 03:23 AM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-01-2021, 03:50 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-01-2021, 04:05 AM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-01-2021, 04:52 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-03-2021, 01:27 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-03-2021, 04:54 AM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-03-2021, 05:02 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-03-2021, 06:28 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-03-2021, 11:36 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-03-2021, 11:54 PM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-04-2021, 01:21 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-04-2021, 01:59 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-04-2021, 04:30 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-04-2021, 05:32 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-04-2021, 06:23 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-05-2021, 09:47 PM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-06-2021, 02:17 AM
RE: The start of a LONG Fuel repair thread... - by vvuk - 11-07-2021, 07:49 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-07-2021, 02:45 PM
RE: The start of a LONG Fuel repair thread... - by vvuk - 11-07-2021, 05:00 PM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-07-2021, 03:30 PM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-07-2021, 06:46 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-07-2021, 08:11 PM
RE: The start of a LONG Fuel repair thread... - by vvuk - 11-07-2021, 08:35 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-07-2021, 10:43 PM
RE: The start of a LONG Fuel repair thread... - by vvuk - 11-08-2021, 08:51 PM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-07-2021, 08:59 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-09-2021, 12:34 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-12-2021, 10:50 PM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-12-2021, 11:04 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-12-2021, 11:08 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-13-2021, 02:18 AM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-13-2021, 02:34 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-13-2021, 02:52 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-13-2021, 03:49 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-13-2021, 04:02 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-13-2021, 05:31 AM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-13-2021, 05:34 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-13-2021, 06:27 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-17-2021, 06:06 AM
RE: The start of a LONG Fuel repair thread... - by Raion - 11-17-2021, 07:28 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-17-2021, 07:51 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-17-2021, 12:31 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-17-2021, 12:43 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-20-2021, 01:37 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-20-2021, 05:30 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-20-2021, 06:35 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-21-2021, 01:29 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-21-2021, 05:46 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-21-2021, 06:13 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-21-2021, 06:42 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-21-2021, 06:54 AM
RE: The start of a LONG Fuel repair thread... - by robespierre - 11-21-2021, 08:04 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-21-2021, 08:39 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-21-2021, 10:03 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-21-2021, 11:55 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 11-21-2021, 11:16 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 11-27-2021, 03:12 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 12-02-2021, 12:43 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 12-07-2021, 04:47 AM
RE: The start of a LONG Fuel repair thread... - by Raion - 12-07-2021, 06:49 AM
RE: The start of a LONG Fuel repair thread... - by jwhat - 12-07-2021, 07:40 AM
RE: The start of a LONG Fuel repair thread... - by jan-jaap - 12-07-2021, 02:46 PM
RE: The start of a LONG Fuel repair thread... - by indigofan - 12-07-2021, 04:34 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 12-07-2021, 04:56 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 12-16-2021, 12:13 AM
RE: The start of a LONG Fuel repair thread... - by jan-jaap - 12-16-2021, 08:38 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 12-16-2021, 09:25 AM
RE: The start of a LONG Fuel repair thread... - by weblacky - 01-02-2022, 01:08 AM
RE: The start of a LONG Fuel repair thread... - by megaimg - 01-10-2022, 03:58 AM
RE: The start of a LONG Fuel repair thread... - by jan-jaap - 01-02-2022, 08:15 PM
RE: The start of a LONG Fuel repair thread... - by weblacky - 01-02-2022, 08:48 PM

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